Features and Benefits
A uniform SMALLOY component has the
ability to carry magnetic flux in 3 directions (3D). This
feature, together with the 3D-shaping possibilities of the P/M process,
enables improved or new topologies to be used in electrical machine
designs.
The key to success lies in machine designs that utilize these unique
shaping opportunities, which open the way to smaller motors with cost
advantages gained from lower winding volume, a higher fill factor and
built-in assembly features.
The proven ability of
the powder metallurgy industry to supply components with good tolerances
and consistent properties is now available to the electrical machine
industry. SMC stators can be designed with:
-
3D
flux paths for new topologies
-
Built-in assembly features for mounting
-
Built-in magnetic features such as skew
-
Smooth, rounded features allowing tighter winding and/or thinner
insulation
-
Subdivided stators for modular assembly
-
Modular assembly for cost-effective refurbishment
This generation of new ideas is an exciting phase,
which can lead to a new era of innovative motors.